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DECEMBER 1999
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Defining Cost Control
by Marvin J. Hoekema1
If you ask any farm business management specialist for their opinion of the most important factor determining business profitability, more likely than not they will cite cost control. In fact, Don Rogers, a business management consultant at Farm Credit in Connecticut, stated in his talk this fall at the Southeast Dairy Herd Management Conference that cost control is the most important factor required for dairy business success. However, putting this broad concept into practice requires both a definition and methods of effective cost control.

Rogers2 offers a number of key steps to control dairy business costs. First, the manager must know their costs of production by knowing how many pounds of milk were sold and the total costs of doing it. Second, investment decisions must be made in terms of whether or not costs per cwt. milk sold will be lowered by the decision. Finally, the business should be monitored for how competitive it is at cost control by 'benchmarking' both costs and other performance factors that drive costs. In essence, all decisions and activities are focused around how much it costs the business.

To demonstrate the effect that cost control has on dairy farm profitability, a sample of dairies participating in the Dairy Business Analysis Project were sorted into three groups by total expenses per cwt. milk sold. While the statistics that are presented in the table are based on operating conditions unique to Florida, several concepts about cost control are demonstrated that are important to any dairy business. The accompanying table lists selected financial performance statistics for fiscal year 1997.

 
Table 1: Selected 1997 Financial Performance Statistics by Total Expenses per Cwt. Milk Sold Group
 

Total expenses per cwt. milk sold

Category <$17.00 $17.00-$19.00 >$19.00

Number of dairies

10

10

7

Number of cows

923

1,537

2,279

Milk sold per cow (pounds)

16,310

17,859

16,811

 

 

 

 

Total revenues (per cwt. milk sold)

17.77

18.39

18.97

Total expenses (per cwt. milk sold)

16.47

17.74

20.64

Net farm income1 (per cwt. milk sold)

1.30

0.65

(1.67)

 

 

 

 

Number of expense categories2 above average

1

4

6

Number of expense categories2 below average

8

5

3

1Net farm income from operations is defined as accrual adjusted revenues minus accrual adjusted expenses. This represents the return to unpaid labor, management, and capital.
2Expense categories were defined as personnel, purchased feed, crops, machinery, livestock, milk marketing, real estate, other, and depreciation. The average for each group was compared to the project average for each of the categories to determine if the group was above or below average.


To demonstrate the effect that cost control has on dairy farm profitability, a sample of dairies participating in the Dairy Business Analysis Project were sorted into three groups by total expenses per cwt. milk sold.
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Several concepts should become clear by looking at the table. First, the lowest expense group (<$17.00 per cwt. milk sold) had the highest net farm income at $1.30 per cwt. milk sold. This was due to the lowest total expenses among the groups of $16.47 per cwt. milk sold. Conversely, the high expense group (>$19.00 per cwt. milk sold) had the lowest net farm income at $-1.67 per cwt. milk sold. This was a $2.97 per cwt. milk sold difference in net farm income between the high and low expense group. Translated into total dollars, there was over a $800,000 difference in net farm income between the low and high expense groups. This was mostly due to total expenses for the high expense group that were $4.17 per cwt. milk sold higher than the low group.

So we can see that total expenses were drastically different between expense groups. A prudent manager may ask, 'How do I know if I am effectively controlling costs in my business?' Because every dairy faces a unique situation, control of individual expenses is key to effective cost control. The degree to which the groups controlled individual expenses can be seen by looking at the number of expense categories above or below average.

In the project, expenses were separated into nine different categories: personnel, purchased feed, crops, machinery, livestock, milk marketing, real estate, other, and depreciation. For each expense category, it was determined if the expense group was above or below the project average for the category. The low expense group had eight of nine expense categories below the project average. Conversely, the high expense group had six out of nine expense categories above the project average. This suggests that cost control is defined as keeping all costs low not just one or two as did the high expense group.

You may ask, 'What about the dairies between the extremes of the high and low groups?' The characteristics of the middle expense group ($17.00-$19.00 per cwt. milk sold) demonstrate what happens with partial cost control. For instance, the medium group was below project average for five out of the nine expense categories. This translated into net farm income of $0.65 per cwt. milk sold, 50% below the $1.65 of the low expense group. These dairies might be focusing on two or three expense areas (i.e. low feed cost) but have high expenses in other areas which may offset any savings.

These results support the benchmarking recommendation by Rogers. Since cost control is so important to business profits, dairy managers should continually understand how competitive their business is for all expenses, not just one or two. While your dairy may have a low cost ration, high expenses in other areas may cause you to lose out on potential profits. (It happens to be that the middle expense group had purchased feed expense below the project average.) So the question that remains is, 'How well do you control costs on your business?

1 Manager, Dairy Business Analysis Project, Dept. of Dairy and Poultry Sciences, University of Florida. Contributing authors include R. Giesy, P. Miller, M. Sowerby, B. Tervola, D. Solger, P. Joyce, T. Seawright, C. Vann, and M. DeLorenzo. Also L. Ely, Animal and Dairy Science Dept., University of Georgia.
2 Rogers, D.A. 1998. Southeast dairy herd management conference proceedings. Smith, J.W. editor. Univ. of Georgia Cooperative Extension Service. Athens.

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